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Solutions since 1954

Flaw Detection

Flaw Detection

Flaw Detection
Flaw Detection
Flaw Detection
Flaw Detection

Ultrasonic flaw detectors and thickness gauges

To measure thickness, determine material properties and detect flaws in many materials including forgings, composites, plastics and welds

Incorrect or missed inspections put your component's integrity at risk. Proceq’s advanced ultrasonic flaw detectors and thickness gauges provide intuitive measurement solutions to ensure part integrity. The Proceq Flaw Detector 100 is a flexible high tech ultrasonic inspection instrument. The basic UT model can be upgraded with the Ultrasonic Time of Flight Diffraction (TOFD) and Phased Array (PA) modes anytime and anywhere, even on site. The Zonotip with its shockproof housing and fast processor delivers reliable thickness measurements of materials including ferrous and non-ferrous metals, polymers, composites, glass, ceramics and epoxies.

Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Zonotip(+)
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Description
Description

The Proceq Flaw Detector 100 has a large display to show the A-scans from the two onboard channels. The use is simple and efficient due to wizards and an active help file. 3D scan plans assist in creating inspection procedures and analyzing the results.

Description

The upgrade to Proceq Flaw Detector 100 TOFD enables the TOFD application to deliver the highest performance. Two channels make it possible to inspect thick parts in a single pass. High frequency probes can be used to get accurate defect sizes.

Description

The upgrade to Proceq Flaw Detector 100 PA 16:16 will bring a broad spectrum of applications that can be setup, performed and analyzed using the inbuilt wizards and user guides. For users wishing to learn about the phased array capabilities, or to show a sectoral scan. 

Description

The upgrade to Proceq Flaw Detector 100 PA 16:64 allows even more flexibility in your setup. The additional multiplexing is beneficial for performing L-scans in corrosion mapping and when testing the integrity of large composite panels

Description

The Zonotip is for thickness testing of a wide range of materials. Its high-contrast color display ensures visual control of the inspection process. The Zonotip+ includes a smaller single-element transducer which is suitable for measuring in areas where access is limited. 

Your Benefits
Your Benefits
Simple code to upgrade anytime to TOFD and Phased Array (PA)

Simple code to upgrade anytime to TOFD and Phased Array (PA)

Bandwidth down to 200 kHz to test on attenuative materials, plus 2 axis encoding to record data

Bandwidth down to 200 kHz to test on attenuative materials, plus 2 axis encoding to record data

Improved traceability with automatic reporting

Improved traceability with automatic reporting

Your Benefits
Only pay for the options you need

Only pay for the options you need

Advanced features such as lateral wave removal and lateral wave straightening

Advanced features such as lateral wave removal and lateral wave straightening

Perform two-channel TOFD inspections simultaneously

Perform two-channel TOFD inspections simultaneously

Your Benefits
High level of performance for conventional portable flaw detection with the power of phased array

High level of performance for conventional portable flaw detection with the power of phased array

A, B, C, True Top and End scans imaging capabilities cover many applications

A, B, C, True Top and End scans imaging capabilities cover many applications

The 3D scan plan helps to visualize the phased array beam coverage in the component

The 3D scan plan helps to visualize the phased array beam coverage in the component

Your Benefits
Compatible with any 64 element phased array probe

Compatible with any 64 element phased array probe

Simple 30 second configuration

Simple 30 second configuration

C scans can be displayed in amplitude or depth.  With merged C scans, data is displayed for all inspection passes in the same view

C scans can be displayed in amplitude or depth. With merged C scans, data is displayed for all inspection passes in the same view

Your Benefits
Easy to setup and use

Easy to setup and use

The A scan mode allows a more in-depth analysis of the reading (Zonotip+ only)

The A scan mode allows a more in-depth analysis of the reading (Zonotip+ only)

Rugged housing for difficult weather conditions (frost- and heat-proof)

Rugged housing for difficult weather conditions (frost- and heat-proof)

Configuration
Configuration

2 UT Channels

Configuration

2 UT Channels

Configuration

16:16 Channels

Configuration

16:64 Channels

Configuration

1 UT Channel

Transducer Socket
Transducer Socket

Lemo 1 and BNC

Transducer Socket

Lemo 1 and BNC

Transducer Socket

UT/TOFD: Lemo 1 and BNC PA: I-PEX

Transducer Socket

UT/TOFD: Lemo 1 and BNC PA: I-PEX

Transducer Socket

Lemo 00

Pulse Voltage
Pulse Voltage

-100 to -450 V (in steps of 10 V)

Pulse Voltage

-100 to -450 V (in steps of 10 V)

Pulse Voltage

UT/TOFD: -100 to -450 V (in steps of 10 V) PA: -25 to -75 V (in steps of 5 V)

Pulse Voltage

UT/TOFD: -100 to -450 V (in steps of 10 V) PA: -25 to -75 V (in steps of 5 V)

Pulse Voltage
PRF
PRF

1 to 1500 Hz

PRF

1 to 1500 Hz

PRF

UT/TOFD: 1 to 1500 Hz PA: 1 to 5000 Hz

PRF

UT/TOFD: 1 to 1500 Hz PA: 1 to 5000 Hz

PRF
Gain Range
Gain Range

100 dB (0.1 dB steps)

Gain Range

100 dB (0.1 dB steps)

Gain Range

UT/TOFD: 100 dB (0.1 dB steps) PA: 76 dB (0.1 dB steps)

Gain Range

UT/TOFD: 100 dB (0.1 dB steps) PA: 76 dB (0.1 dB steps)

Gain Range

80 dB (1 dB steps)

Bandwidth
Bandwidth

200 kHz to 22 MHz

Bandwidth

200 kHz to 22 MHz

Bandwidth

UT/TOFD: 200 kHz to 22 MHz PA: 200 kHz to 14 MHz

Bandwidth

UT/TOFD: 200 kHz to 22 MHz PA: 200 kHz to 14 MHz

Bandwidth
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Pipeline welds
Pipeline welds
Pipeline welds
Pipeline welds
Pipeline welds
Pipeline welds
General component inspection
General component inspection
General component inspection
General component inspection
General component inspection
General component inspection
Complex geometries
Complex geometries
Complex geometries
Complex geometries
Complex geometries
Complex geometries
Forgings and castings
Forgings and castings
Forgings and castings
Forgings and castings
Forgings and castings
Forgings and castings
Aircraft composites delamination
Aircraft composites delamination
Aircraft composites delamination
Aircraft composites delamination
Aircraft composites delamination
Aircraft composites delamination
Corrosion mapping inspection
Corrosion mapping inspection
Corrosion mapping inspection
Corrosion mapping inspection
Corrosion mapping inspection
Corrosion mapping inspection
Thickness of materials
Thickness of materials
Thickness of materials
Thickness of materials
Thickness of materials
Thickness of materials
Inspection under coatings
Inspection under coatings
Inspection under coatings
Inspection under coatings
Inspection under coatings
Inspection under coatings
Zonotip+ only
Automotive
Automotive
Aerospace
Aerospace
Academics, research and education
Academics, research and education
Energy
Energy
Oil & Gas
Oil & Gas
Manufacturing and machinery
Manufacturing and machinery
Railways
Railways
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Display
Display

TFT 8.4"

Display

TFT 8.4"

Display

TFT 8.4"

Display

TFT 8.4"

Display

TFT

Signal Enhancement
Signal Enhancement

Digital filters, smoothing, contouring, rejection, averaging

Signal Enhancement

Digital filters, smoothing, contouring, rejection, averaging

Signal Enhancement

Digital filters, smoothing, contouring, rejection

Signal Enhancement

Digital filters, smoothing, contouring, rejection

Signal Enhancement

Echo to echo mode (Zonotip+ only)

Architechure
Architechure

2 channels, true 200 MHz sampling rate

Architechure

1 channel, true 200 MHz sampling rate

Architechure

16 active channels

Architechure

16 active channels, multiplexed over 64

Architechure

1 channel

Digitizing Frequency
Digitizing Frequency

50 MHz, 100 MHz, 200 MHz

Digitizing Frequency

50 MHz, 100 MHz, 200 MHz

Digitizing Frequency

65 MHz

Digitizing Frequency

65 MHz

Digitizing Frequency
Focal Laws
Focal Laws
Focal Laws
Focal Laws

128

Focal Laws

128

Focal Laws
Max A Scan Length
Max A Scan Length

8192

Max A Scan Length

8192

Max A Scan Length

4096

Max A Scan Length

4096

Max A Scan Length
Supported Scans
Supported Scans

A-scan

Supported Scans

A-scan and TOFD

Supported Scans

S-scan and L-scan

Supported Scans

S-scan and L-scan

Supported Scans

Thickness and A-scan (Zonotip+ only)

Number of Scans
Number of Scans

Up to 2

Number of Scans

1 TOFD + 1 Conventional UT

Number of Scans

1 (with up to 3 extracted A scans)

Number of Scans

1 (with up to 3 extracted A scans)

Number of Scans
Number of Layouts
Number of Layouts

18

Number of Layouts

18

Number of Layouts

35

Number of Layouts

35

Number of Layouts

Zonotip: 2, Zonotip+: 3

Measurements
Measurements

Path length, depth, surface distance, DAC, AWS, DGS

Measurements

Depth, length

Measurements

Path length, depth, surface distance, DAC, AWS, DGS

Measurements

Path length, depth, surface distance, DAC, AWS, DGS

Measurements

Norm mode, memory mode and A-scan mode (Zonotip+ only)

File Size
File Size

Up to 3 GB

File Size

Up to 3 GB

File Size

Up to 3 GB

File Size

Up to 3 GB

File Size

Memory for up to 50'000 measurements

Report Generation
Report Generation

Customisable pdf report, PNG screen capture, CSV file output option

Report Generation

Customisable pdf report, PNG screen capture, CSV file output option

Report Generation

Customisable pdf report, PNG screen capture, CSV file output option

Report Generation

Customisable pdf report, PNG screen capture, CSV file output option

Report Generation

CSV file

Encoder
Encoder

1 or 2 axis (quadrature input)

Encoder

1 or 2 axis (quadrature input)

Encoder

1 or 2 axis (quadrature input)

Encoder

1 or 2 axis (quadrature input)

Encoder

None

Languages
Languages

English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese

Languages

English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese

Languages

English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese

Languages

English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese

Languages

English, German, French, Spanish, Russian, Chinese, Italian and Portuguese

Battery Life
Battery Life

7 hours

Battery Life

7 hours

Battery Life

6 hours

Battery Life

6 hours

Battery Life

9 hours

Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Standards
Standards
  • EN 12668-1
Standards
  • EN 12668-1
Standards
  • EN 12668-1
  • ISO 18563-1
Standards
  • EN 12668-1
  • ISO 18563-1
Standards
  • ASTM E 797
  • EN 15317
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
Measurement Accessories
Measurement Accessories

Fully compatible with a very wide range of conventional and phased array probes, and scanners

Measurement Accessories

Fully compatible with a very wide range of conventional and phased array probes, and scanners

Measurement Accessories

Fully compatible with a very wide range of conventional and phased array probes, and scanners

Measurement Accessories

Fully compatible with a very wide range of conventional and phased array probes, and scanners

Measurement Accessories

Protective Pouch for Indicating Device

Verification Tools
Verification Tools
Verification Tools
Verification Tools
Verification Tools
Verification Tools
  • Step Test Block (inches)
  • Step Test Block (mm)
Proceq Flaw Detector 100 UT
Proceq Flaw Detector 100 TOFD
Proceq Flaw Detector 100 PA 16:16
Proceq Flaw Detector 100 PA 16:64
Zonotip(+)
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